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Shirohato
Product planning and development
The power to plan and develop new clothing products
The power to manufacture excellent sewn products
Patents and utility models
Shirohato masks
The anatomy of a mask!
Order-made masks
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Order-made masks

At Shirohato, we carefully consider every area of our masks from materials selection to the sewing process, so as to produce order-made masks that meet our customers's needs from planning and development through to the manufacturing stages.
Our knowledge and techniques, as well as our ability to gather market information, have been built up over the past sixty years, and are second to none.
You can trust Shirohato Co., Ltd. for the planning and development of all your clothing accessories (fabric products) and masks!


Five Features of Shirohato's Masks

Information gathering ability regarding textile technology and market requirements
Our connections with fabric manufacturers go back many years, and so we are always the first to know of developments in the fabric industry and are able to incorporate these into our mask planning and development at an early stage.


Our ability to respond to tight deadlines through our own production system
Shirohato's plant is fully automatic and includes the latest in computerized sewing machines, allowing the mass production of high-quality sewn products.
Please see here for details of our facilities.


Plentiful stock ensuring that we never miss an opportunity to sell
Masks sell particularly well during the winter, when colds and influenza abound, and during the spring, when pollen counts are high. For this reason, it is important to match the two to three months during which masks are selling fast by having a large amount of stock. We at Shirohato ensures that we always have sufficient stock to sell.


The secret of our continued sales: Improved quality
Masks are subject to trends in materials, design, and function. Shirohato understands consumer requirements, and we are constantly improving our masks to facilitate meeting these needs.


Shirohato's patents and utility models
Shirohato Co., Ltd. holds the following patents and utility models

Patent: Hygiene mask

Application No. Patent Application No. Hei 8-159404
Date filed 20 June 1996
Publication No. Patent Gazette No. Hei 10-5360
Publication date 13 January 1998
Patent filed by Shirohata Co., Ltd.
Inventor Hiroo Yoko
Name of invention Hygienic mask

Abstract
Problems to Be Solved by the Invention
To prevent air being sucked into or blown out of the mask without passing through the mask itself, and to avoid damaging the filter function of the hygienic mask.
Hygienic mask
Means of Solving the Problems
On a hygienic mask which is fitted with ear strings to the right and left sides of the body of the mask itself, the top part of the mask is folded in and downwards, and then folded back inwards and upwards. A flexible wire is fitted to the top, folded part of the mask, which opens the center of the foremost edge of the mask and closely supports the mask from the nose area to the cheek area. In addition, the lower part of the mask is folded upwards and inwards, and the center of the folded part is opened, and the mask is fitted and supported from below the jaw.


Patent: Method for manufacturing a hygienic mask

Application No. Patent application No. 2001-190927
Date filed 25 June 2001
Publication No. Patent publication 2003-742
Publication date 7 January 2003
Patent filed by Shirohato Co., Ltd.
Inventor Shiro Yokoi
Name of invention Method for manufacturing a hygienic mask

Abstract
Problems to Be Solved by the Invention
To provide a method for manufacturing a hygienic mask in a simple and swift manner, and which allows an increase in the number of breathable sheets incorporated into the mask's structure, as well as the use of breathable sheets with fold marks, which have been conventionally difficult to use. The method should allow machining of the masks without damaging the fixed position of the base of the folds.
Method for manufacturing a hygienic mask
Means of Solving the Problems
A plurality of breathable sheets are sewn together along a plurality of fold lines before the folding process is implemented on the mask, facilitating a total sewing process in regard to a mask that has been designed to fit easily to the curves and protrusions on the face, which requires multiple folds and is comprised of multiple layers of breathable sheets, which ?trap? harmful substances such as pollen, fine dust, and the like.


Utility model: Hygienic mask

Application No. 2002-2677
Date filed 10 May 2002
Publication No. Registered utility model No. 3089858
Publication date 28 August 2002
Patent filed by Shirohato Co., Ltd.
Inventor Shiro Yokoi
Name of invention Hygienic mask

Abstract
Problems to Be Solved by the Invention
To improve the general fit of a mask while utilizing a simplified method of manufacturing that minimizes increased processing costs, and at the same time improve the effectiveness of the mask in eliminating pollen and other microscopic particles.
Hygienic mask
Means of Solving the Problems
On a hygienic mask made from woven and non-woven fabrics, (1) on the body of the mask, the top part of the mask is folded in and downwards, and then folded back inwards and upwards to form the mask shape. When in use, the center of the foremost edge of the aforementioned folded part is opened, and the mask is closely fitted to the nose area to the cheek area. (2) In addition, the lower part of the mask contains a filter pocket, which can be fitted with a superior filter material that eliminates pollen and other microscopic particles.


Utility model: Hygienic mask

Application No. 2003-271363
Date filed 24 September 2003
Publication No. Registered utility model No. 3100600
Publication date 14 January 2004
Patent filed by Shirohato Co., Ltd.
Inventor Shiro Yokoi
Name of invention Hygienic mask

Abstract
Problems to Be Solved by the Invention
To provide a hygienic mask which has an improved fit to the face, based on a mask manufactured from woven and non-woven fabrics, with ear strings fitted to the right and left edges of the mask.
Hygienic mask
Means of Solving the Problems
On a mask made from woven and non-woven fabrics which is large enough to cover both the mouth and nostrils, and which is provided with two ear strings attached at the left and right edges 1a which are of a specified height, the mask is made in such a way as to be long enough to reach to the area adjacent to the ear when worn. When worn, the upper part of the mask is fitted to the protrusion of the nose by the use of plastic-deforming synthetic resin, which is applied to the fabric material as a coating to maintain the band plate shape 4, and is affixed to the aforementioned upper part.

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